Epoxy Crack Injection: Structural Repair

    Low-viscosity structural epoxy injected to the crack’s full depth — bonding your wall back to strength, stronger than the original concrete.

    Quick Answer

    Epoxy crack injection is a structural repair that welds a cracked concrete wall back together. Low-viscosity epoxy is injected through ports to the crack’s full depth, curing into a bond typically stronger than the surrounding concrete. It’s the right method for dry, structural cracks — not for actively leaking ones, which need polyurethane instead.

    Pricing reviewed regularly

    Key Takeaways

    • Epoxy restores strength; polyurethane stops water. Choosing wrong is the #1 cause of failed injections.
    • Cured injection epoxy reaches strengths far above typical residential foundation concrete.
    • Epoxy needs a dry or nearly dry crack and patient low-pressure application.
    • One visit, no excavation, paintable wall the same day.
    Exterior soil &water pressureInjection ports every 6–12″set from inside — no diggingResin fills the crackto full depthfooting to top, soil side includedPoured wallBasement floorNot to scale — typical residential poured-concrete foundation
    Epoxy injection: low-viscosity structural epoxy is fed slowly through ports until it fills the crack to full depth, bonding the wall back together.

    Why Homeowners Across the GTA Trust Us

    Structural repairs demand proof. Here’s ours.

    25+ Years of Foundation Repair

    Backed by the DryShield family — a quarter-century of GTA basements kept dry.

    Transferable Lifetime Warranty

    Injection repairs warrantied for life — and the warranty moves with the house when you sell.

    $5M Liability — Fully Insured

    Full commercial coverage on every job, every crew, every home.

    Subsidy-Eligible Contractor

    Eligible contractor for City of Toronto, Peel & Halton basement-flooding subsidy programs.

    Free Written Assessments

    Inspection, honest diagnosis, and an exact per-crack quote — free, no pressure.

    Fixed Written Quotes

    Your price is confirmed in writing before any work starts — no hourly surprises.

    When Epoxy Is the Right Method

    Epoxy is specified when the crack itself compromises the wall and the goal is restoring monolithic strength — not just keeping water out.

    Right for epoxy

    • Cracks from settlement an engineer has assessed as stable
    • Wider vertical or diagonal cracks (roughly 3 mm+) in poured concrete
    • Load-bearing elements — beams, columns, slabs
    • Pre-sale repairs where an inspector wants documented structural remediation

    Wrong for epoxy — we’ll say so

    Actively leaking or saturated cracks — epoxy can’t bond to wet concrete; those need polyurethane
    Cracks still moving — rigid epoxy re-cracks beside the repair
    Block, brick or stone foundations — can’t hold pressure injection
    Horizontal cracks with bowing — structural failure pattern; assessment first

    Epoxy vs. polyurethane at a glance
    Epoxy injection Polyurethane injection
    Purpose Structural bonding — restores wall strength Waterproofing — permanently seals leaks
    Works in wet cracks No — needs dry/near-dry concrete Yes — water activates the foam
    Cured behaviour Rigid, stronger than base concrete Flexible, moves with the wall
    Best for Stable structural cracks, beams, slabs Leaking/wet cracks, hairline networks
    Cure time Hours to days (temperature-dependent) Minutes to expand, hours to full cure
    Typical cost per crack $850–$1,500 $750–$1,000

    How It Works

    The slow way — because full-depth fill is the whole point.

    Assessment

    Crack width, pattern, moisture and cause. If we see movement or bowing, we say so before selling anything.

    Preparation

    Crack cleaned, ports set every 6–12″, face sealed with paste epoxy.

    Injection

    From the lowest port, epoxy fed slowly until it appears at the port above; repeat to the top.

    Cure & finish

    Surface seal and ports removed after cure; wall dressed paintable.

    Documentation

    Warranty certificate and description of materials used.

    GTA Conditions That Affect Epoxy Work

    Cold basements slow epoxy cure — in winter we select cure profiles rated for the wall temperature, not the air temperature, and confirm cure before finishing. Spring is the highest-risk season for choosing epoxy badly: cracks that look dry in August wick moisture in March, which is why our assessment checks seasonal moisture history, not just the crack’s condition on the day.

    What’s Included

    • Structural crack assessment and moisture check — epoxy is only quoted when the crack qualifies
    • Surface-seal and port installation over the crack’s full length
    • Low-pressure, bottom-up injection with commercial structural epoxy, port by port until refusal — the slow way, because full-depth fill is the whole point
    • Port removal and a flush, paintable finish
    • Written warranty and repair record for resale files

    Quoted separately: engineer’s report where warranted, drywall restoration, multiple cracks.

    The honest assessment, in writing

    If epoxy isn’t the right material for your crack, we’ll tell you what is — even when it’s a smaller job than the one you called about. The most common failure we’re hired to redo is epoxy pumped into a wet crack where it never had a chance to bond. Matching the material to the crack is the entire trade, and it’s why the assessment always comes first.

    Frequently Asked Questions

    Is epoxy injection stronger than the concrete itself?
    Yes — cured structural injection epoxies typically exceed the compressive and bond strength of residential foundation concrete, which is why a properly injected crack won’t re-open along the repair line. If the wall cracks again, it’s new movement cracking new concrete, which is why diagnosing the cause first matters.
    Can you inject epoxy into a leaking crack?
    No — and contractors who do are setting the repair up to fail. Epoxy can’t bond to wet concrete. A leaking crack gets polyurethane; epoxy is reserved for dry, stable, structural cracks. If you need both, the crack can be staged: polyurethane to stop water, structural work after.
    How long does epoxy take to cure?
    Injection epoxies gel within hours and reach working strength in one to several days, depending on product and wall temperature. Cold GTA basements cure slower — we pick the formulation for your actual wall temperature and confirm cure before calling it done.
    Will epoxy injection fix a bowing wall?
    No. Bowing or horizontal cracking means the wall is failing under soil pressure — injection fills the crack but does nothing for the force that caused it. That situation needs a structural assessment and possibly reinforcement; we’ll refer it honestly rather than inject and walk away.
    Can hairline cracks be epoxy-injected?
    Usually, yes — low-viscosity epoxies penetrate cracks down to fractions of a millimetre. Whether they should be depends on the goal: for a dry hairline crack with no structural concern, monitoring or polyurethane waterproofing is often the more proportionate fix.
    What does epoxy injection cost?
    Epoxy crack injection typically runs $850–$1,500 per crack in the GTA at our current published rates, above polyurethane for the same crack length because material cost and application time are higher. Your free written quote is exact before work starts.
    Do I need an engineer before epoxy injection?
    For a typical stable vertical crack, no. For horizontal cracks, stair-step patterns, active movement, or cracks tied to visible settlement, yes — and a reputable contractor will pause and say so. We can work from your engineer’s spec or recommend an assessment first.
    Can epoxy injection be done in winter?
    Yes — the work happens from inside the basement, and winter-rated formulations cure at low wall temperatures. Cure takes somewhat longer in cold conditions, which we build into the schedule and confirm before finishing.

    Not Sure If Your Crack Is Structural?

    That’s the free part. Written assessment, honest method recommendation, exact quote — and if epoxy isn’t the right material, we’ll tell you what is.

    FOR A FREE ON-SITE ESTIMATE, CONTACT US TODAY